Ford performance parts intercooler coolant circulation pumps. How to check intercooler pump cobalt ss or ion redline youtube. Includes a rubber isolated mounting bracket and features 19mm 34 inlet and outlet hoses for a complete installation. Designed for use with room temperature water, however we have tested these pumps long term with antifreezecoolant with excellent results. Sep 24, 2014 precision 6262 turbo, zzp z3, tial wastegate and bov, cxracing intercooler, zzp 3 turboback w muffler delete, bosch 42.
Zzp 3800 grand prix, monte carlo, regal, bonneville, impala. How to install your wbs intercooler grand prix forums. These are pictures of an intercooler that was just installed. Pump mounting in driver side fenderwell is shown below. If anyone gets this intercooler, good luck getting those bolts back in. Water to air intercooler pump and harness, bosch cobra. Warranty policy all warranties on this part are the manufacturers. Final system this system easily runs over 150 mph in the 14 mile. Bosch intercooler pump lightning cobalt 392022002 cobra ebay. Jul, 2010 now for the ic coolant pump wiring and mounting. Once the intake is removed you will gain access to the intercooler pump.
This pump was tested by lpe with our advanced flow testing equipment and a fixed restriction that used a zl1 intercooler brick assembly and intercooler radiator with 34 inch oem diameter coolant hoses. It is a zz performance short stack intercooler that is 1 thick. May 05, 2017 zzp ic and bosch pump showing flow of it. Including 229067 camaro zl1 intercooler fluid pump. Turbo intercooler plumbing page 2 df kit car forum. But it looks like someone put green and dexcool in the intercooler system, kinda murkey slight dark.
Ok, ive read and read and read some more in researching things about intercooler piping on this site. The intercooler is just so big that getting these bolts lined up is next to impossible. If the pump is not flowing enough volume of water, then the water could be getting heat soaked, and taking on to much heat in the intercooler before being cycled out. This writeup is based off of the current zzpwbs ic core that is shipped with all of their kits.
We originally found the jabsco 595000012 circulation pump. Zzperformance provides you with highly specific technical information, not found. How i wired my zzp stage ii intercooler pump relay and fuse to my factory fuse box. In order to arrive at a definitive a2w guide, we must use an example of a car subjected to the most gruelling intake air temperature iat challenges.
Not sure if the pump could get into a cavitation mode, but lonnys concern is enough for me to follow his suggestion. Most connectors you will find being sold for this pump are fuel injector connectors with 18 or 20 gauge wire which may result in poor pump performance, voltage drop, or dangerously hot wires. This page started as a description of a dropin replacement intercooler pump for the gmc syclone and typhoon. Gently slide the pump back into the old intercooler bracket that is still on the car. I have just ordered a wbs full size intercooler, cobra pump, and a model 101 frozenboost fmhe. Shop intercoolers, intercooler pumps, and accessories at vmp performance. It is located on the front of the block, right under the lower intake manifold. Relay ground pump positive and its own ground wire off of pin 85 going to cabin in cabin wired now loom it up. Other pumps like the bosch do not have the proper flowpressure ratio for this intercooler nor do they work as well with a 38 restriction. There are quite a few ways to wire the pump up, obviously you only want it on when youd normally have the engine running or when the key is turned to the on position. This kit is designed to provide easy mounting of the intercooler pump through a custom mounting bracket. We engineer unique parts in house that you wont find anywhere else. Over the past few years, others have discovered the need for similar circulation pumps for their airwater intercooler systems.
It is easier to install than the standard 2 tall model as deck lid clearance is no issue. We here at lightning force performance do not believe there to be a better pump. Alot of threads are outdated 201120 so im hoping that in the 23 more years that the cars have been on the road, that aftermarket companies have come out with just pipes instead of. I do a quick video on how to see if you intercooler. How to install a ford racing electric intercooler water pump. I was wondering since the front seat of my car is equivalent styling to the upper level custom cloth seats found on some base impalas in terms of shape can i just buy an oem seat cover. Intercooler water pump, inline remote, brushless, billet aluminum, 16 an. Ok, as the title states, im soon to purchase an intercooler for my gen 3 m90. There are many ways to go about this install, but these are the tools. The installation requires mounting an electric water pump, front heat exchanger and the intercooler hoses that run the length of the car.
A shortish video showing replacing a defective intercooler pump on a 2003 jaguar xjr x308 with an upgraded bosch unit. Pace performance offers the best pricing on products offered by gm general motors. Zzp 3800 grand prix, monte carlo, regal, bonneville. Next, remove the intercooler hoses from the intercooler endplate. I have the base 2004 impala interior with the fleet style cloth front and rear seats with no folding armrest. Commanding the intercooler pump key on engine off caddyinfo. Stage 2 intercooler system for 3800 series ii and iii zzperformance. This is all great, but now i need to know what to do with these nice parts. The bosch cobra water to air intercooler pump is designed for a 16 gauge wire, which this part has. My pump has an arrow on the outlet out the radial side. There are two relays that control the fuel pump via the pcm module. Zzp fmictunee85 if they can have a 2017zzp dpmaybe this turbo ill have installed prior. Help setting up a super efficient air to water intercooler design. My pump is much larger and would not fit where they wanted it.
The goal is to always have fresh, cool water flowing through the intercooler and heat soaked water being pushed out. Intercooler water pump mounts on a home made bracket below the right front corner below the inner fender liner, but above the lower radiator support and bumper. Jan 15, 2019 my pump has an arrow on the outlet out the radial side. Oem gm bosch intercooler pump for 2009 cadillac ctsv 6. Power and ground wires connected to the intercooler pump are shown below. Tied into the hispeed relay is a fuel pump resistor that may go bad. So about a week or so ago i changed out my intercooler pump on my ss.
Ford performance mustang electric intercooler water pump m. Keep the supercharger in your svt mustang delivering peak power with a new intercooler water pump from ford racing. The intercooler pump relay on the cadillac stsv is on the driver s side fuse box. Details about zzperformance stage 2 gen 3 m90 supercharger intercooler kit 199703 3800 2 3. Ford performance mustang electric intercooler water pump m8501. Fixing the intercooler pump worlds cheapest s65 youtube. Supposedly the full size intercooler gets rid of kr. They are bolt in with no longer require cutting of the factory hood latch. This ford racing electric intercooler water pump is a direct fit replacement for 2007 to 2012 shelby gt500 mustangs and fits 20032004 cobras with minor modification.
The varimax intercooler pump, also shown in the chart on the next page, provides the same flow rate as the factory zl1 camaro intercooler pump. Zzp intercooler pump wiring on monte carlo youtube. The new zzp heat exchangers are custom built for the wbody platform. If anyone knows of a cheaper one than zzp id be very grateful so heres the question, do i need different fuel rails like it offers.
Ford performance parts intercooler coolant circulation pumps were designed to efficiently keep supercharged shelby gt500s cool. I recently put on a zzp stage 3 with dual pass and option b. I got it close to there and then the hoses wouldnt fit right, the bumper wouldnt fit, nor the splash shield on the bottom. This ford racing electric intercooler water pump is a direct fit replacement for 2007 to 2012 shelby gt500 mustangs and. Zzp poly transmission mounts zzp solid control arm bushings new intercooler pump new clutch and flywheel zzp short shifter ttr solid poly engine motor mounts leather ss seats rare carbon fiber interior trim has the full pioneer sound system with a 10sub aftermarket alpine deck pace setter mid length header and mid pipe. In this video i swapped out the intercooler pump on the s65. Brushless intercooler pump, remote bulkhead 12v meziere. You may have to slide the pump back and forth as it enters the bracket since the rubber lining on the bracket tends to slide with the pump. Replace your intercooler pump saturn ion redline forums.
Cadillac ctsv intercooler radiator kit with temperature. Next, support the engine with a jack and remove the passenger engine mount. That means the flow in the above diagram would be counterclockwise with the pump on the hot side of the intercooler. The seller unleashed tuning llc hereby expressly disclaims all warranties, either express or implied, including any implied warranty on merchantability or fitness for a particular purpose, and unleashed tuning llc neither assumes nor authorizes any other person to assume for it any liability in connection with the sale of the part. I created this video with the youtube video editor youtube. Intercooler pump wiring and mounting eat, sleep, tinker. Slide the new intercooler pump into the old intercooler bracket a. Thanks railhomie and ahriman for your contributions. Time to install your fmhe, ic pump, and your hoses. Mpfab intercooler upgrade chevy sonic owners forum. The a2w intercooling guide cyklops custom creations. Zzperformance provides you with highly specific technical information, not found anywhere else.
Xtreme di high pressure fuel pump unleashed tuning. And 85 needs to run to a source that goes off when the ignition is off. Zzperformance 3800 grand prix intercooler features a 3 piece presealed aluminum core, dual pass front mount heat exchanger, bosch intercool pump, 2 garlock. Precision 6262 turbo, zzp z3, tial wastegate and bov, cxracing intercooler, zzp 3 turboback w muffler delete, bosch 42. I am looking for someone with some patience to explain the install to me. Aluminum heat exchanger liquid water to air intercooler and water pump.
This kit is a designed to be a direct replacement for the stock ctsv and includes a high flow dc brushless intercooler pump that provides roughly 25% more flow than the stock ctsv pump, bringing the ctsv up to the same intercooler pump flow as the zl1 camaro. Zzperformance stage 2 gen 3 m90 supercharger intercooler kit. Hope it can handle all this as it is a daily driver. Jan 02, 20 how i wired my zzp stage ii intercooler pump relay and fuse to my factory fuse box. Heres a link to the website which includes the results of the upgrade.
Must be mounted after the water in your system is cooled after radiator or icebox excessive heat may result in premature pump failure. Works great with intercooler pump bosch used for saleen supercharged mustangs. The intercooler pump pictured and the one in my kit are not the same. Stewart emp high volume intercooler pump reprogrammed w. Most connectors you will find being sold for this pump are fuel injector connectors with 18 or 20 gauge wire which may. We have had customers come in with less than 60,000 miles on the odometer and had a bad ic pump. This is a bosch factory replacement intercooler pump. Fortunate enough for me i had a zzp drop down harness installed so i wired 85 to it. Zzperformance stage 2 gen 3 m90 supercharger intercooler. It would be useful to be able to command the intercooler pump on when the key is on but the engine is off koeo example on the dyno under a fan to cool the intercooler and intake manifold off. Bulkhead remote design with both ports on the same side of the pump. Used this to fix a janky repair job where something happened to the original connector, so someone used a crimp on female spade connector that was purposely cut in half to engage one of the two pins for each wire. Remove your driver side headlight removing the passenger side isnt necessary, but it does free up a little. These electric water pumps circulate water through their supercharger intercoolers and heat exchangers.